Technology-Centric, Empowering Global Industrial Automation — Core Motor & Automation Product Ec

Amid the global wave of Industry 4.0, automation and intelligence have become the core direction for the transformation and upgrading of the manufacturing industry. As a world-leading provider of industrial automation solutions, we rely on a full range of core products such as servo motors, drives, inverters, PLCs, and motion controllers to deeply cultivate multiple industries including plastics, printing and packaging, iron and steel, and laser processing. We deliver stable, reliable, efficient, and energy-saving integrated solutions for OEM manufacturers and end-users, with our technological strength and market influence continuing to lead the industry.

I. Core Product Features: Precise Empowerment, Forging Core Strength

Our product system is centered on "high precision, high reliability, and high adaptability". All product lines complement each other, forming a complete ecosystem covering all scenarios of industrial automation.

(I) Servo System: A Benchmark for Dynamic Response and Precise Control

As the "power core" of industrial automation, servo motors and drives demonstrate our profound technological accumulation in this field.

• Servo Motors: The MS1 series, as our flagship product, is divided into two sub-series: MS1H1/H4 (0.16-3.2 Nm) and MS1H2/H3 (3.2-47 Nm), covering the full power range from micro-equipment to heavy machinery. Equipped with a 23-bit encoder, it achieves a feedback accuracy of ±15 arcseconds, controls torque ripple within 1%, and has a peak torque of up to 350% of the rated value. Combined with IP67 protection level and dual CE and UL certifications, it can operate stably even in humid and dusty industrial environments. The ISMG series, specially designed for energy-saving servo pumps, adopts an IPM built-in permanent magnet rotor structure, which greatly reduces iron and copper losses. Combined with KTY temperature monitoring and series PTC protection, it not only ensures efficient heat dissipation but also effectively avoids demagnetization risks, making it the preferred choice for energy-saving renovation projects.

• Servo Drives: From single-axis to multi-axis, and from pulse control to bus communication, we provide full-scenario adaptive solutions. The SV660 series (N/P/F) supports mainstream bus protocols such as EtherCAT and PROFINET, with an ultra-fast current loop of 4.5kHz and a speed loop bandwidth of 3kHz, ensuring rapid dynamic response. The high-end model SV680N is equipped with ITune auto-tuning function, which can realize automatic inertia identification and vibration suppression, achieving optimal control effect without complex debugging. Multi-axis drives IS810N and SV820N meet the multi-axis coordination needs of robots and production lines with modular design, and SV820N even reaches IP67 protection level, adapting to harsh industrial scenarios.

(II) Inverters: Energy Efficiency and Adaptability to Diverse Scenarios

The MD series inverters form a complete product line from general-purpose to high-performance types, covering a power range of 0.4-500kW, and voltage levels compatible with single-phase 220V to three-phase 480V.

• The general-purpose MD290 supports V/f control and slip compensation, with a built-in braking unit, suitable for general machinery such as fans and water pumps;

• The cost-effective MD310 adopts sensorless vector control, which can provide 150% starting torque at 0.25Hz and control multiple motors simultaneously, with outstanding cost performance;

• The high-performance MD520 is compatible with asynchronous, synchronous, and synchronous reluctance motors, supports FVC closed-loop control, and achieves 180% starting torque at 0Hz. Combined with multi-protocol communication such as Modbus-TCP and EtherCAT, as well as special functions such as textile swing control, it has become the core choice for high-end manufacturing scenarios. All series of products have flexible programmable I/O and complete fault diagnosis functions, with a maximum output frequency of 599Hz, meeting high-precision speed regulation needs.

(III) Control Products: Intelligent Interconnection, Simplifying Integration

• Easy Series PLCs: Covering the full range of needs from simple control to complex motion control, Easy301/302 focus on compactness and economy, while Easy502/523 support up to 32-axis EtherCAT synchronous control, enabling linear/circular interpolation and CAM table functions. Its core advantage lies in "ease of use" — spring clamp terminals simplify wiring, AutoShop software supports offline simulation and rapid parameter upload, supports multiple programming languages such as ST/LD/SFC, and can flexibly expand I/O and communication interfaces with GL20 series expansion modules, easily adapting to automation systems of different scales.

• AC703 IPC Motion Controller: Equipped with an Intel Celeron J1900 processor, it supports 32-axis 1ms EtherCAT cycle control, is compatible with 128 remote I/O modules, integrates control components such as PLCopen, CNC, and ROBOT, and supports remote debugging and IoT access. Its multi-protocol compatibility allows it to connect not only to new equipment but also to legacy equipment, making it the "control brain" of large and complex production lines.

II. Application Cases: Deeply Cultivating Industries, Realizing Value Creation

Guided by "scenario-based adaptation", our products have accumulated numerous successful cases worldwide, injecting momentum into the transformation and upgrading of different industries.

(I) Laser Processing: High Precision Empowers High-End Manufacturing

In the field of laser cutting, our combined solution of MS1 series servo motor + SV660F PROFINET drive + AC703 controller achieves high-precision 3-axis/5-axis linkage of the cutting head. After adopting this solution, a domestic metal laser cutting machine manufacturer increased the cutting speed by 50%, achieved a positioning accuracy of ±0.005mm, and effectively solved the machine tool vibration problem during high-speed cutting through the vibration suppression function of SV680N. This solution has been successfully applied to high-end scenarios such as lithium battery tab forming and precision metal component processing.

(II) Plastic Processing: Energy Saving and Efficiency Go Hand in Hand

To meet the high energy consumption and high load requirements of large injection molding machines, we provided ISMG series servo pump motors and MD520 inverters for Yizumi's 8500T extra-large injection molding machine. Through precise pressure/flow closed-loop control, the energy consumption of the equipment was reduced by more than 35%, the problem of insufficient starting and braking torque was completely solved, and the production efficiency was increased by 20%. This solution has become a benchmark for energy-saving renovation in the plastic machinery industry, widely used in the production of large injection molded parts such as auto parts and home appliance casings.

(III) Printing and Packaging: High-Speed Synchronization, Increasing Production Capacity

In the application of high-speed flexographic printing machines, the combination of SV670 multi-axis servo drive and Easy320 PLC achieves precise synchronization of printing rollers, feeding, and die-cutting processes, with a printing speed exceeding 180 meters per minute and a registration accuracy controlled within ±0.02mm. After adopting this solution, a packaging equipment manufacturer increased the packaging speed of the vertical bag-making, filling and sealing machine by 40%, and reduced the defective rate to below 0.1%, fully meeting the high-speed packaging needs of the food and daily chemical industries.

(IV) Iron and Steel Metallurgy: Weather Resistance and Durability, Adapting to Harsh Working Conditions

In the renovation project of the solid waste treatment production line of Wuhan Iron and Steel Group, the combination of our MD880 inverter and MS1H3 high-power servo motor successfully adapted to the harsh working conditions of high temperature and heavy dust, realizing full-process automation of solid waste sorting and transportation. The processing efficiency of the production line was increased by 25%, saving more than 10 million yuan annually. In the control of cold drawing machines, the precise tension control of the servo system reduced the roundness error of pipes to 0.03mm and increased the pass rate by 15%, demonstrating the high reliability of the products.

III. Development Prospect: Technological Iteration, Embracing the Future of Automation

Currently, global industrial automation is accelerating its evolution towards "intelligence, networking, and greenization". With our technological accumulation and ecological layout, we are expected to achieve breakthroughs in three major areas:

(I) Technological Upgrading: Focusing on High Precision and Intelligence

In the future, we will continue to iterate the control algorithms of core products, improve the dynamic response speed and positioning accuracy of servo systems, promote the energy efficiency optimization of inverters, and aim to achieve more efficient energy recovery and lower standby losses. At the same time, we will strengthen the application of AI algorithms in fault prediction and adaptive control, enabling equipment to have self-diagnosis and self-adjustment capabilities, further reducing operation and maintenance costs.

(II) Scenario Expansion: Deeply Cultivating the Needs of Emerging Industries

In emerging fields such as new energy vehicles, semiconductor equipment, and medical devices, we have begun to layout targeted solutions. For example, we provide high-speed inverters and servo systems for new energy vehicle motor test benches to achieve precise load testing of 25,000rpm high-speed motors; we provide micro servo + PLC solutions for medical device equipment to meet the micro-control needs of precision assembly and testing. With the rapid development of these industries, the application scenarios of products will continue to expand.

(III) Ecological Coordination: Building an Industrial Internet System

Relying on the multi-protocol compatibility advantages such as EtherCAT and Modbus TCP, we will further strengthen the interconnectivity between products, build a full-link collaborative system of "servo + drive + PLC + controller", and support seamless connection between equipment and cloud platforms. At the same time, we will deepen cooperation with upstream and downstream manufacturers, provide integrated services from product selection, scheme design to commissioning and operation and maintenance, help users quickly implement automation transformation, and seize opportunities in the wave of Industry 4.0.

From core components to system solutions, we take technology as the core and scenarios as the guide, continuously providing reliable automation support for global manufacturing. In the future, with the continuous breakthrough of intelligent technology and the continuous expansion of application scenarios, we are expected to become a global leader in the field of industrial automation, driving more industries to achieve efficient, energy-saving, and intelligent transformation and upgrading.

For more information on our Servo Motor & Driver, please click here.