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Keywords: Laser Cleaning Machines, cleaning head, rust removal
We developed a special customized head which focusses the laser beam into a line. The head is specially designed to be handheld and light so that a human can easily hold it and move it around as you can see in the video!
The new generation product with high technology that applies for the process of the material surface cleaning, which is easily to be set up, operated and automated. No need of chemistry, water or other media, the equipment can be also applied for removing off Resin, grease, stains, dirt, rust material, coating, coating and paint. This device can be auto-focused on the target and fitted onto the surface, which leads to a high performance of cleanliness.
Product’s Parameter
| Type | STR-7C-100 | STR-7C-200 |
| Laser Type | STR series pulse fiber laser | STR series pulse fiber laser |
| Formation | Q-Switched (Quality factor) | Q-Switched (Quality factor) |
| Average Power | Max 100.00W | Max 200.00W |
| Output Range(If adjustable) | 0-100% | 0-100% |
| Pulse-Frequency | Range 20-200KHz | Range 10-50KHz |
| Scanning Width | 10~80mm | 10~80mm |
| Expected Focal Distance | 160mm | 160mm /210mm |
| Fiber Length | 5m | 5m or 10m |
| Cooling Type | Air cooled | Water cooled |
| Input Power | 220V, 50/60Hz | 220V, 50/60Hz |
| Power Consumption | 800W (including Chiller) | 2500W (including Chiller) |
| Dimensions | 850mm X 700mm X 880mm | 1100mm X 700mm X 11500mm |
| Weight | 140 Kg | 270 Kg |
We are pleased to announce our brand new Laser Cleaning Machine! Please see the video to see how quick the cleaning is:https://youtu.be/6vHzlnoz0CE
We developed a special customized head which focusses the laser beam into a line. The head is specially designed to be handheld and light, so that a human can easily hold it and move it around as you can see in the video! The focused laser beam quickly reacts with the light-absorbing coatings and removes rust/oxides, oil grease and production residues. Since metals are highly reflective, once the contaminants are removed, the newly exposed metal will reflect most of the laser light, thus sustaining no damage to the metal! This is great for industrial, military, and shipyard – production intensive de-coating.
Pulsed lasers are used in the laser cleaning machines. Maintenance and lifetime of the product is not an issue. The simple integration of the system requires no after-installation service. It comes in OEM desktop configuration with detachable cleaning head. You may need a lab jack to place your workpiece. The safety ring attachment is optional to prevent your hands from going into the laser beam path!
It is so simple to use too! A simple switch is provided, so the user can use 2 hands to hold the detachable cleaning head, and then use his foot to step on the pedal to enable the laser output! To stop the laser output, simply lift your foot off the pedal!
| Model | M-CLEAN-50-100 |
| Laser Source | |
| Laser type | Pulsed laser |
| Laser wavelength | 1060-1080 nm |
| Laser power | 50 W |
| Laser Peak Power | 10,000 W |
| Laser Pulse Width | ~100ns |
| Cooling method | Air |
| Weight (exclude detachable cleaning head) | ~40kg |
| Detachable Handheld Cleaning Head | |
| Weight | 3-4 kg (easy for human to hold) |
| Max Length of focused laser line (like in video) | 100 mm (others available upon request) |
| Cleaning speed | ~50 cm^2 / minute (we are developing higher speeds) |
| Control Switch | |
| Simple Foot Pedal | |
| Advanced Control GUI | |
| Additional software can be installed and controlled on a regular Windows PC for advanced options | |
Custom-made laser cleaning machines are available opon request. We can make the specific machines according to your specific applications and choose best suitable lasers to meet your requirements.
Our cleaning system is the new generation product with a high technology that applies for the purpose of the material surface cleaning application, which is easily to be set up, operated and automated. No need of chemistry, water or other working medias, the equipment can be also applied for removing the resin, grease, stains, dirt, rust material, coating, coating and paint. This device can be auto-focused on a specified area of the target surface of the material, which leads to a high performance of cleanliness result.
Principle:
Advantages:
Features:
Applicable Industry:
Specifications:
| Model | STX-QX100 | STX-QX200 | STX-QX300 | STX-QX500 |
| Ave. Laser Power (W) | 100 | 200 | 300 | 500 |
| Wavelength | 1064+5nm | |||
| Pulse Frequency (kHz) | 20-200 | 10-50 | 20-50 | 20-50 |
| Cable Length (m) | 3 | 5 | 5 | 10 |
| Cooling | Air-Cooling | Water-Cooling | Water-Cooling | Water-Cooling |
| Scanning Width (mm) | 10-10 | |||
| Speed (mm/s) | 1000-8000 | |||
| Laser Head Weight (kg) | 3 | |||
| Total Power (W) | 1000 | 2700 | 3900 | 4700 |
| Machine Weight (kg) | 125 | 200 | 200 | 240 |
| Operating Voltage | Single phase 220VAC/50-60Hz | |||
Samples:
| Model | STF-CL60W |
| Average laser power | 60W |
| Pulse energy | 1mJ |
| Laser pulse repetition rate | 20-1000kHz |
| Beam mode | Gaussian |
| Laser wavelength | 1064nm |
| Focal length | 254mm |
| Scanning width | 20-60mm |
| Cooling | Air |
| Max. power consumption | <1000W |
| Power supply | Battery and/or 220VAC |
| Environmental temp. | 0~40°C |
| Weight | 16kg including batteries |
| Dimension | 550*420*160mm |
| Operation time of batteries | 40 minutes |
| Cleaning oxide film of titanium alloy | 2.5㎡/h |
| Cleaning paint / rust (20um) | 2.0㎡/h |
| Cleaning oil pollution (20um) | 2.5㎡/h |
Advantages
Laser cleaning machine consists of two parts: cart cleaning control system and laser cleaning head.
Cart Cleaning Control System:
It’s easy to manually move to the work area to achieve target selection and positioning cleaning. The product has high average power (200W), high single pulse energy (10mJ), high average power (200W), high single pulse energy (10mJ), top hat mode, high beam uniformity; uniform distribution of spot energy, good bottom processing effect, no damage to substrate, high cleaning efficiency, easy to use and maintenance.
Laser Cleaning Head:
It is equipped with a long exhaust nozzle and a short exhaust nozzle. The long exhaust nozzle is equipped with a roller, which can directly roll on the surface of the workpiece and it is convenient for manual hand-held cleaning operation to fix the focus. The short exhaust nozzle without roller can set the cleaning length up to 110mm. The hand-held cleaning gun can realize the spiral cleaning mode, which has obvious advantages over the ordinary linear cleaning method. The linear cleaning method will form color difference marks (called zebra stripes) on the surface of the parts due to the unstable hand speed of the operator. The spiral cleaning method makes the laser focus run in spiral lines, and does not form color difference marks on the surface of the parts.
| Model | STF-FED-CLD200R | STF-FED-CLD300R |
| Average laser power | 200W | 300W |
| Single pulse energy | 10mJ | 12.5mJ |
| Repeat frequency | 20-50kHz | 20-50kz |
| Beam mode | Top hat | Top hat |
| Wavelength | 1064±5nm | 1064±5nm |
| Focus length | 160mm | 160mm |
| Scan length | 1-100mm | 1-100mm |
| Scan width(in spiral mode) | 1-10mm | 1-10mm |
| Cooling method | Water | Water |
| Max consumption | 2500W | 3300W |
| Environment temperature | 0~40℃ | 0~40℃ |
| Weight | 200kg | 220kg |
| Size | 1060x620x1020mm | 1060x620x1020mm |
| Cleaning paint / rust (20um) | 9.5㎡/h | 13㎡/h |
| Cleaning oil pollution (20um) | 11㎡/h | 15㎡/h |
| Cleaning oxide film of titanium alloy | 7㎡/h | 9.5㎡/h |
| Model | STF-FED-LCD200IPG |
| Fiber Laser | IPG |
| Laser power | 200W |
| Beam Mode | Top hat |
| Power adjustment range | 10~100（%） |
| Stability of laser power | <5% |
| Beam Quality（M2） | 9~10 |
| Wavelength | 1064±5 |
| Polarization | random |
| Repeat frequency adjustment range | 10~50kHz |
| Output fiber length | 3m (other lengths available) |
| Environment temperature | 10~40℃ |
| Cooling method | Water |
| Power supply | 220VAV, 50/60Hz, 2.5kW |
| Scan length | 5-110mm |
| Scan depth of focus | ±20mm |
| Scan width (in spiral mode) | 2-10mm |
| Cleaning oxide film of titanium alloy | 7㎡/h |
| Cleaning paint / rust (20um) | 9.5㎡/h |
| Cleaning oil pollution (20um) | 11㎡/h |
Dust extractor & filter
| Model | STF-LB-JZ150 | STF-LB-JZ1500 |
| Power | 150W | 1500W |
| Working noise | 60dB | |
| air volume flow | 320m3/h | 1500m3/h |
| Purification rate (0.5um） | 99.7% | 99.9% |
| Power Supply | 220VAC | 380VAC |
Remark: STF-LB-JZ150 is a built-in extractor, which is placed in the cleaning machine control system. STF-LB-JZ1500 is an external extractor. It is better to add the external extractor when the cleaning head is over 10 meters away from the control system.
Custom-made laser cleaning machines are available opon request. We can make the specific machines according to your specific applications and choose best suitable lasers to meet your requirements.